The latest report titled “Gamma Acid Production” by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Gamma Acid.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Gamma Acid production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Gamma Acid Production Process:
- From Beta-Naphthalene: This report presents the detailed production methodology and cost analysis of Gamma Acid industrial production across Gamma Acid manufacturing plants. The process is a complex sequential operation that commences with the sulfonation of beta-naphthalene. Initially, beta-naphthalene is sulfonated using sulfuric acid, leading to the creation of 2-hydroxy–6,8-di sulfonic acid. Subsequently, this compound undergoes a drawning process, wherein it is heated with water, then cooled, resulting in the formation of 2-hydroxy naphthalene 6,8, disulfonic acid. Following this, the product is filtered and subjected to a mixture of ammonia liquor and sodium bisulfite in a high-pressure reactor. This reaction leads to the amination of 2-hydroxy naphthalene 6,8, disulfonic acid, producing 2-amino-8-naphthol-6-sulphonic acid as the resulting chemical. The final steps involve scrubbing the resultant to eliminate sulfur dioxide, followed by filtration, washing with hot water, and drying to remove moisture, ultimately yielding gamma acid, also referred to as 2-amino-8-naphthol-6-sulfonic acid.
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Product Definition:
Gamma acid, also known as 2-amino-8-naphthol-6-sulfonic acid (ANS), is a light gray to gray powder with the chemical formula C10H9NO4S, consisting of ten carbon atoms, nine hydrogen atoms, one nitrogen atom, four oxygen atoms, and one sulfur atom. With a molecular weight of 239 g/mol and a density of 1.6 g/cm3 at 25 °C, it is primarily utilized as an azo dye in the chemical industry. It has a melting point of around 190 °C and a boiling point of approximately 458 °C. Although stable under normal conditions, gamma acid is flammable and decomposes when heated. It is soluble in oil solvents and water, making it suitable for use in coating chemicals. This compound plays a crucial role in the production of azo dyes, particularly in the textile industry, where it is used to dye hydrophilic textiles such as viscose rayon and cotton fabrics. By preparing water-soluble azo dyes, gamma acid, in combination with other water-soluble acids, serves as a vital component in the global dye chemical industry, particularly in the production of coatings and dyes.
Market Drivers:
The demand for gamma acid, also referred to as 2-amino-8-naphthol-6-sulfonic acid (ANS), is primarily fueled by its role as a dyestuff intermediate in the textile and fabric industries. It is instrumental in the preparation of water-soluble azo dye types, which are essential for coloring and coating fabrics like cotton. The compound's excellent solubility makes it a sought-after ingredient for azo dye production, driving its demand in the chemical market. Changes in demand for gamma acid as a dyestuff intermediate have a significant impact on its procurement worldwide, highlighting its importance in the dyestuff sector.
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