CNC Stainless Steel Pipe Laser Cutting Machine
Stainless steel is a group of iron-based alloys that contain a minimum of approximately 11% chromium. Stainless steel pipe components are widely used in sanitary fittings, kitchenware, appliance brackets, surgical instruments, food manufacturing, and other industries. Thanks to high precision, high speed, and diversified functions, more and more manufacturers choose the automatic stainless steel circle cutting machine and tube laser cutting machine. As one of the leading stainless steel laser cutting machine manufacturers in China, IGolden laser provides the best quality CNC stainless steel pipe cutting machine/cutter at a competitive price. As one of the professional stainless steel laser cutting machine manufacturers, our company manufactures the machines, for example, small CNC steel laser cutter, whic can provide good stainless steel laser cutting services to meet the requirements of the production.
What are the advantages of stainless steel laser cutting machines compared with traditional saw blades?
No burrs on the cutting section, no need for secondary processing and grinding.
Diversified cutting technology can meet the processing requirements of different types of pipes.
High efficiency. Continuous, large-scale processing will reduce the processing cost of the workpiece.
The CNC system of stainless steel CNC cutting machine is convenient and flexible.
CNC Tube Cutting Technology for Metal Pipes
With the rapid growth of metal pipe production and consumption in China, pipe laser cutting equipment is rapidly popularizing. The rapid growth in demand for CNC cutting talents and laser tube cutting technology also highlights the serious shortage of laser tube cutting equipment, CNC tube cutting technology talents and processes. As a result, the cutting efficiency is low, the cutting quality is poor, and the pipe is wasted seriously.
This article will analyze the main problems of CNC tube cutting technology, and provide targeted solutions.
1. Full-stroke automated laser cutting and blanking of large-length metal pipes
The process requirements of full-stroke automatic laser cutting and blanking of large-length metal pipes: a unique dual-drive pneumatic chuck rotating mechanism (active shaft W, driven shaft W1) is adopted in the mechanical structure, and the pneumatic chuck rotating mechanism of the left driving shaft W is fixed to clamp the pipes, which are clamped and cut through the X, Y, and W movements of the machine tool. The rotating mechanism of W1 pneumatic chuck on the right driven shaft can move along the axis of the workpiece with the worktable, which can achieve large full-stroke automated laser cutting and blanking of length metal pipes.
2. CNC tube cutting technology
CNC tube cutting is a large-scale, high-efficiency and high-quality pipe cutting production method, with CNC cutting system as its core. At present, the quality problems existing in the laser tube cutting process such as overburning of the cutting point and corners of the part, inclined cutting surface, and deformation or inability to close when cutting round parts directly lead to serious waste of the tube and low cutting production efficiency.
CNC tube cutting technology is the cutting control software of the index control system that provides advanced cutting technology and rich cutting experience, so that cutting operators can achieve high-quality and high-efficiency CNC cutting through the proficient use of the control system.
3. Professional CNC tube cutting and nesting technology
Due to the high cutting efficiency of CNC tube cutting technology, programming nesting is more complicated. If used improperly, it will cause pipe waste and low cutting efficiency. We use professional pipe cutting and nesting software to pre-program drawing, nesting, and blanking on the computer to generate NC cutting programs, and then perform full-stroke automated laser cutting and blanking of large-length metal pipes. Professional pipe nesting software is the basis and prerequisite for realizing large-volume, high-efficiency and high-quality cutting production of CNC pipe cutting machines.
4. CNC tube cutting process
When the pipe is cut (especially for the square pipe with small pipe diameter), the molten slag adheres to the inner wall of the pipe, and most of the heat generated by the cutting is absorbed by the workpiece. High cutting density will lead to the overheat of the pipe and the overburning of corners and square pipes, seriously affecting the quality of the incision.
In order to slove such problems, you can try:
(1) The laser cutting head with a height sensing follow-up system can ensure that the height of the cutting nozzle and the surface of the workpiece remains unchanged (the focus remains unchanged) during the cutting process, so that the cutting effect will not be affected by the change of the workpiece surface;
(2) The method of increasing the oxygen pressure (6-8Mpa);
(3) Improve sharp corner synthesis speed through software.
The above method can solve the problems of overburning and slagging in CNC pipe cutting.
The CNC laser cutting technology of metal pipes is in the process of rapid development and continuous improvement. With the continuous update and development of computer technology, mechanical structure, cutting technology and optimization algorithms, CNC pipe cutting technology will more prominently show its intelligence, speed as well as optimized cutting technology and skills, providing technical guarantee for the efficient and high-quality cutting of the laser tube cutting machine, as well as the saving of tubes and energy consumption.
Tube fiber laser cutting machine is specially designed for pipes, easy to operate. This fiber laser cutting machine improves cutting quality and cutting efficiency. The fiber laser cutter is widely used in sports equipment, various types of pipe, water pipes, oil pipelines and other industries.Our tube laser cutter is the ultimate way to cut your metal tubes with ease. We can cut all kinds of square or round tubes and it is super quick, reliable and efficient. It uses less energy when cutting – using nitrogen, oxygen or air for the process. It is suitable for cutting through thick metals such as mild steel and even allows you to cut complex shapes with precision detail that no other method can do.
The Tube laser Cutting machine is designed to cut and engrave on square, rectangle, hexagonal or round tubes up to 220mm diameter and up to 6000mm long. It can be used for various tube-based applications such as graphic art, model building, games design and specific needs of industry.
Fast and easy to use, the Easy End Cuts can produce complex geometry on the tube ends, including a cope, fish mouth, and tab and slot. Using the laser on tubes is much faster, cleaner, and cheaper than using traditional hand or power tools. The fit-up between tubes comes out perfect every time.
Fully automatic double pneumatic chuck
1) One-click chuck opening and automatic centering will reduce the waiting time for loading and unloading.
2) Pneumatic open clamp: with large and constant clamping force, the heavy pipe is not loose or slipped, which guarantees the cutting accuracy.
3) The special support frame can avoid the sagging deformation of the pipe, improve the cutting accuracy, and prolong the service life of the chuck.
Intelligent focusing laser head
Cooling:
both the collimating lens and the focusing lens group are cooling accessories. Besides, the cooling airflow nozzle is added, which effectively protects the nozzle and the ceramics and prolongs the working time.
Chasing aperture:
through the 35 mm aperture, the interference of stray light is effectively reduced.
Autofocus:
without human interference, the focusing speed can reach 10m/min, and the repeatability is about 50 microns.
TubePro tube cutting software
Tube cutting system
It is a professional tube cutting system, which can realize automatic centering and eccentric compensation of metal pipes to ensure cutting accuracy.
Common edge cutting:
It can reduce the residual material and save the production cost.
Corner cutting process:
The corners are not burnt, and the section quality is good.
Tube Laser Cutting Machine Features
The laser cutting machine is a highly reliable and virtually maintenance-free machine. It is suitable to be used in most industrial applications, including the manufacturing of custom plaques, signs and logos. The tube laser cutter can ease your work processes by cutting all kinds of metal materials with a simple drag-and-drop process, if you want to know the tube laser cutting machine price, welcome contract us freely contract us now >>
Highly dustproof :
Fully enclosed package light path, the possibility of lenscontamination is almost zero
Efficient water cooling:
The focusing lens, collimating lens and nozzle havebuilt-in cooling function, which can solve the problem ofcutting heating.
Support the setting of a separate corner process to improve the quality of pipe
Corner cutting Track accuracy 0.02mm
Positioning accuracy : 0.001mm
Repeat positioning accuracy: 0.003mm
COOLING SYSTEM Brand:wuhan hanli chiller
Cooling the laser and cutting head
Dual temperature and dual control
CNC tube cutter are designed to handle everything from thick-walled steel tubing to thin walled aluminum, and everything in between. Use it to make short pieces, long runs of tube or tube sheets on a flatbed table or in an automated cutting cell. Our Sheet Supported systems can support almost any size or shape of metal or plastic with very little setup.
